Design Fabrication and Testing of a Double Roll Crusher The required crushing power is a function of Bond work index capacity and the reduction ratio Adopting Gupta and Yan [5] the power is given by P = QR dw i where Q = crushing capacity Rd = reduction ratio x 1 /x 2 and wi = work index In this work Q = 356 t/hr and x 1 = 75mm A roll gap
Get PriceThe difference between a conventional impactor and a VSI of the Barmac type is that the latter offers lower operating costs but its reduction ratio is lower also In a Barmac VSI the material undergoes an intense rock on rock crushing process In the other crushers most of the reduction is done by the impact of stone against metal
Get PriceThe crushing roll shells are manufactured from wear resistant manganese steel castings with either plain or serrated surfaces depending on the application The primary drive is via Vee belts to the drive shaft with cast steel spur reduction gears contained in a fully enclosed oil bath The secondary roll is positively driven by heavy duty tyres
Get PriceDouble Roll Crushers provide a 4 1 reduction ratio Triple Roll Crushers combine a Single Roll Crusher with a Double Roll Crusher to form a crusher that is Get More Info Apr 04 2024 · The triple roll crusher is the same as previously stated except it has a reduction ratio up to 5 1 Roll crushers typically have lower tonnages than their
Get PriceA double roll crusher works on the principle of compression force It can easily give a reduction ratio of up to Lakshmi Roll Crushers are widely used in tertiary stage of crushing to produce Lakshmi Engineering Works New Delhi India Kh No 310 Lal Kuan Mehrauli Badarpur Road Near Bus Stand
Get Pricereduction ratio of coal crushers reduction ratio of coal crushers 2024 10 26 Double roll crushers offer up to a 3 1 reduction ratio in some applications depending on the characteristics of the material Triple roll crushers offer up to a 6 1 reduction As a compressive crusher the roll crusher is well suited to extremely hard and abrasive
Get PriceAs a result the forces acting in a double roll crusher could be much higher at least locally as one would expect for normal single particle comminution This should be true even if the DRC is as usual starvation fed with just about 15 per cent of the crushing gap filled with solids 3 Crushing and bearing forces
Get PriceThe reduction ratio in the size of the impact crusher is from 20 to 1 The reduction ratio in the size of the impact crusher of the type of the vertical shaft is from 4 8 to 1 The reduction ratio in the size of the vertical roller mill is from to 1 The reduction ratio in the size of the hammer crusher is from 20 to 1
Get PriceThese machines give a reduction ratio of 4 to 1 with few fines The double roll crushers accept feed sizes up to 10 mm though larger feed can be effectively handled in certain applications The machine is protected against damage due to unbreakable materials like nut or bolts by spring mounting at least one of the rolls
Get PriceRoll diameters and widths are dictated by the feed size product size and capacity The rule of thumb for the Double Roll Crusher s ratio of reduction is 4 1 The simplified design gives these units excellent reliability and requires very little maintenance
Get PricePower Consumption of Roll Crushers Within the same reduction ratio the power consumption of roll crushers varies widely The power required could be expressed by the general equation P = capacity × reduction ratio × work index In industry the low pressure smooth surfaced rolls are designed to draw 8 50 kW of power under dry conditions
Get PriceJust like jaw crusher it is also a compression type crusher whose reduction ratio is 4 1 to 6 1 When cone crusher works it uses the force between moveable mantle and stationary bowl liner to crush material Depending on the physical characteristics of raw material one of the roll crusher types double roll crusher can provide a
Get PriceReduction ratio Main use Jaw crushers Soft to very hard No limit Dry to slightly wet not sticky size reduction equipment wet sticky clay Quarrying Crusher … Quarrying Crushers are mainly used to make building stone materials and manufacturered sand CGM supplies complete crushing and screening plant for our clients all …
Get PriceDouble roll crusher is one of the oldest ore crushing equipment due to its simple construction it is still gaining application in cement silicate and other industrial sectors mainly used as medium and fine crushing operation of ore Since this crusher has the disadvantages of large floor space and low production capacity it is rarely used
Get PriceTherefore if minimum production of fines is desirable it is logical that the heavy end of the 7 1 reduction should be handled in the latter machine Generally for such a case the split would be about 3 1 to the standard machine and 4 1 to the fine reduction crusher Screening Crusher Feed High Reduction Ratio Crusher
Get PriceCrushers Brochure McLanahan McLanahan builds Single Roll Crushers Double Roll Crushers Triple Roll Crushers and Quad Roll Crushers with various models of each design UP TO 61 FEEDTOPRODUCT REDUCTION RATIO Crushers Brochure Created Date 201207261431500500
Get PriceJaw crushers offer reduction ratios of up to about 6 1 while cone crushers can reduce material size up to a maximum of 8 1 ratio The finer the crushing the smaller the reduction ratio As a basic rule jaw crushers are the primary crusher taking the mined aggregate and reducing it to a size that a cone crusher can accept
Get PriceFor double roll crushers using sliding bearings attention should be paid to the clearance of the roller bearings The top clearance between the roller bearing bush and the journal is usually 1/10 000 to of the journal diameter and the side clearance of the bearing pad is 1/2 to 1/3 of the top clearance
Get Priceroll reduction mill in south sudan plastic crusher south sudann Toothed Roll Crusher Feeding Size ≤25 ≤100mm Production Capacity 5 100t/h Applied Materials River gravel iron ore limestone quartz granite and other medium or hard ores and rocks Details Stone Crusher Feeding Size 120 1500mm Product Capacity 1 2200TPH Get Price
Get PriceDouble roll crushers DRC have the highest throughputs among primary crushers In the oil sands the hourly capacity may exceed 14 000 explanation of this behavior is the caking of the material even at single particle comminution with rather low size reduction ratios in the DRC The size reduction in a JC occurs stepwise when the material
Get PriceReduction ratio is usually 6 1 The jaw crusher is consisting of two vertical jaws installed to a V form where the top of the jaws are further away from each other than the bottom One jaw is kept stationary and is called a fixed jaw while the other jaw called a swing jaw moves back and forth relative to it by a cam or pitman mechanism
Get PriceUsed as a primary or secondary unit double roll crushers can be used in nearly any application with even the hardest most abrasive material This efficient crusher can lower power requirements for producing material and with its unique features can increase machine life Features Release Mechanism
Get PriceThe formula for calculating crusher reduction ratio R r = G / S Where R r = Crusher Reduction Ratio G = Gape Size S = Set Size Let s solve an example Find the crusher reduction ratio when the gape size is 20 and the set size is 10 This implies that G = Gape Size = 20 S = Set Size = 10 R r = G / S R r = 20 / 10 R r = 2
Get PriceDouble Roll Crusher Fodamon Machinery Double roll crusher is mainly used for the crushing of medium or lower hardness mines and rocks with medium or lower rigidity in mine selection chemicals cement and building materials industrial production Roll crushers have a theoretical maximum reduction ratio of 4 1
Get PriceThe reduction ratio has a professional calculation method which is divided into three types according to different situations 1 Particle size reduction ratio the ratio of large block size before and after crushing Calculation formula I = larger diameter of feeding material / larger diameter of finished product
Get PriceReduction Ratio Ranges For Crushers Vaikuendokrinologijalt Reduction Ratio Of Double Roll Crushers Reduction Ratio Of A Crushers In Malawi Mar 04 2024 All crushers have a limited reduction ratio m eaning that size reduction will take place in stages 32 Operation stages The operating stages We are a professional mining machinery manufacturer the main equipment including jaw crusher cone
Get PriceExperiment 03 Reduction Ratio of Roll Crusher Read online for free
Get PriceMaximum Diameter of Rock Gripped in Crushing Rolls Relative to Roll Diameter Unless very large diameter rolls are used the angle of nip limits the reduction ratio of the crusher and since reduction ratios greater than 4 1 are rare a flowsheet may require coarse crushing rolls to be followed by fine rolls
Get PriceFigure 1 Double roll crusher geometry Thickness of the RollFigure 1 is the geometry of a double roll crusher with a spherical particle about to enter the crushing zone of a roll crusher and is about to be nipped [4] [5] For rolls that have equal radii and length tangents drawn at the point of contact of the particle
Get PriceSturtevant s Jaw Crusher Roll Crusher and Rotary Crushers offer controlled reduction of friable materials Sturtevant Roll Crushers are constructed from heavy duty cast iron and deliver uniform granular product with minimal fines offering up to 4 1 material reduction ratio Capacities available from 1/4 ton to 44 tons per hour
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