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Get PriceHigh temperature conveyor belt hot sinter conveying Sinter plants agglomerate iron ore fine particles dust with other fine materials at high temperatures to create a product that can be used in a blast furnace The final product so called sinter is then used to convert iron into steel
Get PriceThe invention discloses a special conveying belt for a steel and iron sintering ore The special conveying belt comprises an upper covering rubber layer a belt core and a lower covering rubber layer wherein the upper covering rubber layer consists of a high temperature resistant rubber layer and a heat resistant bonding buffer layer and a high temperature resistant reinforcing skeleton
Get PriceThe temperature is typically maintained between 1 150 and 1 250 °C 2 100 and 2 280 °F in the ignition zone and between 900 and 1000 °C in the soaking zone to prevent sudden quenching of the sintered layer
Get PriceSINTERING AND PELLETISATION OF INDIAN IRON ORES High grade iron ore less than 10% of the total reserves ROM iron ore with Fe less than 58 60% discarded as waste After beneficiation iron ore availability can improve by about 50% Steel community and the country demand technological solutions for utilising low grade ores
Get PriceSinter quality is defined as a combination of its cold strength its degradation during reduction at low temperatures its reducibility and its high temperature properties that are related to the temperatures at which the sinter starts to soften melt and drip during reduction at temperatures above 1150 deg C
Get PriceNext using biomass char with rich 90%> which was carbonized at high temperature 900°C the effects of sinter yield were investigated The result of the comparison between the coke and biomass char are shown in Fig 2 The sinter yield with biomass char is significantly lower than that of coke at the condition of the same level
Get PriceThe gas ascends through the furnace while heating up the materials melting the iron ore and conducting chemical reactions This gas leaves the top of the BF at around 100 °C after 6 10 seconds On the other hand the iron ore is first heated up to about 600 °C at the top of the furnace until the indirect reduction reactions Eqs
Get PriceA burner hood at the beginning of the sinter strand ignites the coke in the mixture after which the combustion is self supporting and it provides sufficient heat 1300 to 1480°C 2400 to 2700°F to cause surface melting and agglomeration of the mix
Get PriceThe utility model provides a heat preservation device for a high temperature sintered ore furnace type cooling conveying system and relates to the field of sintering waste heat utilization The heat preservation device comprises a flap valve a discharging chute a conveyor and a heat preservation smoke hood wherein the bottom of the flap valve is connected with the inlet of the discharging
Get PriceIn this study the high temperature softening behavior of sintered iron ore characterized by a low melting point molten slag core and solid iron rich phase shell structure was modeled using the Bingham plastic fluid model with an additional structural force term
Get PriceIn this blog we will discuss the added value of mineralogy monitoring at the next step of the ore to metal process iron ore sintering Iron sinter process control using X ray diffraction Part 2 Monitoring of low temperature degradation Iron Ore Conference / Perth Australia AUSIMM 3/2024 ISBN References
Get PriceWhat Is Iron Ore Sintering with pictures Know More May 23 2024 0183 32 Iron ore sintering is a type of powder metallurgy used to pre treat iron before using it in manufacturing applications Sintering involves heating iron powder to partially but not completely melt the iron particl The exact process used and additional elements involved vary with some methods using gas or electricity
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Get PriceThe effects of superficial gas velocity Ug pulse frequency f and amplitude A on segregation efficiency were investigated The range of Ug was cm/s the range of f was 0 2 Hz and the range of A was cm/s At non pulsation conditions where Ug was higher than the minimum bubbling velocity Umb the jetsam was
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Get PriceUWT has the right measurement technology for typical metal industry applications in pressure conveying systems or storage silos RF3300 High Temperature Version Full Demand Empty Detector Suitable for process temperatures of up to 500°C Our customer manufactures steel with iron ore and supplementary materials using blast furnace
Get PriceDuring the iron ore sintering process two types of particles are present in the sinter bed 1 fines which are actively taking part in melting and the formation of secondary phases and 2 coarse ores which are partially interacting with the surrounding melt The quality of the final sinter is particularly determined by the secondary phases and their bonding ability Due to chemical
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Get PriceFast flame front and strand speeds mean that sinter production rate is high However a fast flame front also means reduced residence time at high temperatures which can result in weak sinter If this happens the fraction of competent sinter product suitable for blast furnace use could decrease Pilot plant simulation of the process
Get PriceExposure to cyclic thermal variations due to the high temperatures experienced on the sintering upper side of the strand and cooling of the cars taking place on the return side lower of the strand sections Exposure to cyclic static loads from the mass of the green feed/sinter
Get PriceThe coke leaves the coke battery in the 2024°F / 1100°C range and is cooled to near ambient temperature using thousands of gallons of water Occasionally the quench water misses an area and glowing hot coke is placed on the conveyor Damage to the belt will occur if the coke is not cooled to below 400°F / 200°C
Get PriceRates of gaseous reduction of commercial sinter with CO CO2 N2 or H2 H2O N2 gas mixture were measured under single particle and fixed bed situation at a constant temperature By these data analyses using the unreacted core shrinking UCS models for one and three interface s rate parameters namely chemical reaction rate constants and intra particle effective diffusivities in the models were
Get Priceto sinter is shown as a function of strand length and bed height This is 2 D steady state representation of the process and three distinct zones can be indentified viz the sintered bed the high temperature zone and the un sintered bed The top right quadrant is a schematic representation of a thin
Get PriceThis is a high value product compared to the iron ore iron pre concentrate or sinter feed usually produced at an iron ore mine 9 Client Guidance Note Risk Control Practice Ironmaking Steelmaking and Casting Methods for manufacturing steel have evolved significantly since industrial production began in the late 19th century
Get PriceSpecial Issue Information Dear Colleagues Iron ore sintering is an important stage in the production of steel from iron ore Sinter can constitute more than 60% of ferrous burden in modern blast furnaces in Japan and most blast furnaces in Europe Iron ore sintering is a high temperature process which converts iron ore fines <6 8 mm in
Get PriceThe invention discloses a conveying system for sintered ore The conveying system comprises a sintered ore conveying belt and a halide solution spraying system capable of spraying solutions on the sintered ore on the sintered ore conveying belt The conveying system is characterized by further comprising a homogenization bin an inlet in the upper end of the homogenization bin is connected to
Get PriceIron ore sinter is an agglomerate of iron ore fines produced at an elevated temperature of about 1300 °C [1 2] A slag bond generated by fusing fluxes such as limestone and dolomite holds the
Get Priceduring iron ore sintering high temperature zone is established after ignition where coke particles combust and melt forms and solidifies and which is a solid liquid gas system with high tempera ture as high as 1 350°c 1 4 in the high temperature zone melt can be formed and bond iron ore and flux particles together to form the sinter which is …
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