Sponge iron is another form of iron that is produced directly from iron ore through a reduction process This is why it is also called direct reduced iron The ore is subjected to various reducing agents such as natural gas or gas that emits from coal Our Sponge iron are produced from blast furnace Sponge iron is superior to pig iron as it is
Get PriceOperation The Metso Outotec traveling grate sintering plant process begins with the preparation of a raw mix of iron ores fluxes in plant dust and spillage fines solid fuel and return fines Water is added to the raw mix to obtain optimum permeability for lower electricity consumption maintained by conveying the raw mix carefully onto the
Get PriceHigh grade iron ore less than 10% of the total reserves ROM iron ore with Fe less than 58 60% discarded as waste After beneficiation iron ore availability can improve by about 50% Steel community and the country demand technological solutions for utilising low grade ores The technology task that would be imperative 1
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Get PriceUnderwent cross functional training across the Sinter Plant Blast Furnace Sponge Iron Plant Bachelor S Technology sintering of iron ore fines in steel plant sintering of iron ore fines in steel plant Home Iron Ore Processing Plant the technology to use iron ore fines sinter plant fines iron ore pellets
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Get PriceSinter Plant SINTER A 33 M 2 sinter plant designed by Beijing Sino Steel Industry Trade Group Corp SSIT and Jiangsu Province Metallurgical Designing Institute JSMDI Co Ltd The technology is based on principle of economical applicable safe and operational The annual production is 3 64 000 Tonnes
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Get PriceSponge iron is formed through the reduction of iron ore to metallic iron through reaction with carbon in the form of coal etc at approx 1100 degree Celsius Sponge iron is also referred to as direct reduced iron metalized iron or hot briquetted iron
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Get PriceA New Atomized Low Apparent Density Sponge Know More The sponge iron powder process or more precisely the solid state reduction was the earliest technique to produce metallic iron Dating back to 6000 BC this methodology was used primarily to produce weapons 1 Sponge iron powder was the first commercially mass produced iron powder for PM parts and was successfully used in
Get PriceWhat is Sponge Iron with pictures wisegeek Jun 13 2024 Sometimes known as direct reduced iron sponge iron is a product that is produced using iron iron ore is often in the form of pellets or lumps and is subjected to a reduction process that is created by the use of a reducing gas that emits from coal or a natural gas source
Get PriceEnvironmental Control Measures In Sponge Iron the first commercial plant became operational in 1952 in Sweden Fig 4 shows growth of sponge iron in the world In India the pioneering work was done by NML SIIL and TISCO The first commercial cum demonstration plant was established using coal based technology during 1980s by Sponge Iron India
Get Price PPT International Conference Indian Steel Industry Challenges 23 Mar 2024 Even in Integrated Steel Plants diverse process routes for iron making are Numerous commercially established energy conservation technologies Sinter Cooler Technology of Coal based plant is mixed and energy consumption in In the FBR iron ore fines are reduced to sponge iron fines which are nbsp …
Get Price2024 1 24 difference between pelletising and sintering iron ore betweendifferent between sinter pellet and spounge iron The difference between pelletizing and sintering production processes the continued exploitation of the earth s resources a shortage of high grade ore lean ore must constantly expand the use of resources and the
Get PriceThe production of high quality sinter is crucial for assuring consistent stable furnace productivity with a low consumption of reductants Sinter quality begins with the mined iron ore and the proper selection and mixing of the raw materials Inhomogeneous raw mix can affect permeability and cause an increase in fuel consumption
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Get PriceDRI also known as sponge iron is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron below the melting point of iron and typically in the range of 800 1200 °C Iron oxide is charged into shaft furnace rotary kiln or fluidized beds in the form of pellet iron ore lumps or fines
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Get Priceprinciple steps for sinter making the iron ore fines lime stone fines dolomite fines lime dust metallurgical wastes and coke breeze are proportioned based on charge calculations then this mix is mixed and balled in mixing and balling drums with the addition of water and then loaded onto the pallet the sinter mix undergoes ignition as …
Get PriceIron Ore Sintering Raw Materials and Granulation Sintering is an agglomeration process that fuses iron ore fines fluxes recycled products slag forming elements and coke The purpose of sintering is to obtain a product with suitable composition quality and granulometry to be used as burden material in the blast furnace This process is widely
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Get PriceUttam Galwa Steels Ltd is planning to set up a greenfield steel plant in Kudithini in Bellary district of Karnataka The project involves setting up of a integrated steel plant with sinter plant coke oven plant mtpa pellet plant mtpa blast furnace mtpa rolling mill mtpa a captive power plant of 500 MW besides oxygen lime and dolo plant
Get PriceDGCPL Project List DGPCL 25 M³ MBF to produce 50 60TPD Pig Iron alongwith all Equipment 30 M³ MBF to produce 60 75 TPD Pig Iron along with all critical Equipment 40 M³ MBF to produce 80 100 TPD Pig Iron 100 TPD Sinter Plant along with all critical Equipment 55 M³ MBF to Produce 110 130TPD With 150 TPD Sinter Plant
Get PriceBrazilian Sinter Technology With Sponge Iron Plant It is the largest manufacturer of Sponge Iron in Jhargram with a capacity of lakh TPA It also has 25 MW Captive Power Plant and a Mini Blast Furnace at of 2 lakh TPA at Kharagpur in West Bengal
Get PriceThe various advantages of iron ore pellets are given below Iron ore pellet is a kind of agglomerated fines which has better tumbling index when compared with the iron ore and it can be used as a substitute for the iron ore lumps both in the BF and for DRI production Pellets have good reducibility since they have high porosity 25 % to 30 %
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Get PriceBF BOF operation relies almost entirely on coal products emitting 70% of CO2 in the integrated plant BF iron making Hot iron is then charged to BOF to make steel HM BOF steel making An integrated BF BOF production plant also include process plants for coking pelletizing sinter finishing and associated power production
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